All parts painted.

Got the last three parts to the puzzle back from Jeff the painter on Monday.  He finished up the inner door panels and reworked and repainted the cowl vent... The cowl vent was stuck shut. (I didn't realize it was paint that was causing it to stick shut.) Soooo, I did the old pry thing on it and bent the corner of it. It was also catching on the rear of the hood when the hood was raised. Jeff used a hammer to bend the front lip back about 1/8th of an inch and straightened out the bent part. He then repainted it and buffed it out.  The gasket for it is keeping it raised a little bit and I may have to do a little Mc Gyver on it later.
Meanwhile I got out the side windows and started installing the guides in the doors. I found out I had only ordered one guide and had to call Quinn at Yogi's for a second one. It was here the next day. (Great place with great folks, plus Quinn is my son-in-law. That always helps.)  After installing the guides, I took my pattern and was trying to make sure the glass would fit. Well,,,,  I had forgotten to account for the space the guides took up in the channels and had to make the glass smaller. I call Barngrover  glass in Burlington where I had the glass cut and told them of MY mistake.  Mike Conners did a great fix for me and didn't even charge me for the fix.  Mike said since I had it cut there that there would be no charge.  That's customer service, Thank you very much.   
I installed the glass and both seem to roll up and down great.  Also while this was happening, I put some Peel and Seal (Sound deadener) inside the doors and inside the inner door panels.  Upholstery next, but don't know when that will be.
Now to put some mileage on it.
There is a cruise night tomorrow night which will hopefully be it's first outing.  Also it's predicted 80% chance of rain tomorrow.  I just have to laugh as I write this. Six years in the making and now it's predicted to rain. Throw your head back and howl.  I have a pretty good life.

Out of the paint shop and rollin on the road.

Picked up the F1 today. Jeff had finished everything except the top of the cowl Vent and buffing the inside door panels.  Looks great. Jeff did a great job. I am very pleased.  Still have to put the side windows in and then the upholstery..  I have to take it back for the final alignment check next Tuesday.
There has been a great number of people that have helped me along the way.  You know who you are. I can't thank you all enough. 
I'll see you on the road.

Norm

Alignment done

Took the truck up to Burlington to Webb's alignment today. This guy is amazing. He is 82 years old and still does two alignments a day 4 days a week. His wife Karen is a sweetheart. She does all the appointments and collects the money. She gave me a history lesson on the Burlington area. Next Monday they will have been married 57 years. These are people you would like to have as a neighbor.
Anyway, Webb took a little over 2 hours to get my frontend straight. He told me I didn't have the ball joints tightened down enough, (which he fixed). I had the castor and camber close, but the toe in was way out of bounds. All of which he fixed.  He wants me to drive it for about a hundred miles to let it all settle in then he will check it again.. I have to say, as I drove it home, I was simply amazed. Rides great, steers great. Think I'm gonna like it.
I also got the brake return spring installed this week and wired up the license plate light.
Friday I will drive it to Warsaw, IL to Jeff the painters house, (That's about 42 miles from my house) and we will install the hood and do the final fit for it. Jeff will keep the truck and touch up a few things and do the final buff on it. Should be done by Labor day. The rest of the upholstery sometime later this year.  WOW, what a ride the last 6 years have been. Had a LOT of good help too.

Busy, busy, busy

Got the doors back and I like the cut line as it is now. Better than the swoosh I was gonna do before.  Got the handles and rollers installed. No windows yet.  Jeff painted the underside of the hood silver and brought it up for the final cut line fit.  Had trouble with raising and lowering the hood. Found out the springs and hinges were worn pretty bad.  got some new ones ordered and will have to paint them when they arrive. should show up tomorrow afternoon. Jeff is painting the top of the hood today.  It needs to rest for a few days then he can buff it out.
I was scheduled to take the truck in to have the front end aligned today but as I was driving to Burlington, got a phone call from the guy that does the alignment saying there had been a death in the family and we had to reschedule next to week. Also it was raining.. I guess you just have to say "of course". Drove back home and wiped it all down.
I have some things to finish while I'm waiting for that.  Need to put a return spring on the brake pedal. Should have done that long ago. Also have to wire the third tail lights. Also need some brake adjusting.  Had a squealing fan belt that seems to have cured itself ?????
More to do, getting close though.

Doors on again

Had a nice cruise with my son Pete and his family this last week. Nancy set up another good one. Went to Honduras, Belize and Mexico. I think my two granddaughters had the most fun. At least, they ate the most ice cream.
Got home and had a nice refund check from Yogi's for the seat belts. Thanks to Quinn.
Today Jeff brought up the doors with the silver painted. We hung the doors again and did a final decision on the cut line. (I changed it again). I like the more subtle look of the drop and curve where the door handle goes now.  Jeff will now paint the blue and then do the clear coat today.  He will let the doors rest for a day or two and then buff them out. Should be able to do a final set on the truck next week. I then have to put all the "guts"  and windows back in the doors.  I will then take the truck for a front end alignment and then take it on down to Jeff's place and set the hood for final fit and paint. After the hood is done he will do a finish buff and clean up. Then it's SHOW TIME!
WHEW!

Doors and Bumpers

After looking at the black seat belts I bought before I decided on the truck colors, I didn't like the way they looked.  Called Quinn at Yogi's and ordered a new grey set. Sent the black ones back for possible money return on their inspection. (I bought them 3 years ago.)
Meanwhile, Jeff brought up the doors and we did a final fit and marking of the cut line for the paint. He also brought back the rear roll pan and the front frame rail/bumper covers.
Jeff will paint the silver color on the doors first, then we both will be gone for a couple of weeks. He will then bring back the doors for a final, final marking of the paint cut line and paint the blue part.  Then the last piece, the hood.
Looks like "Daddies Little Fatty" will finally make it out of the garage sometime in August.
Cross your fingers. Will have to get the front end aligned then. Almost road time.

Tail lights wired

Finished up wiring the tail lights this morning.  Installed the new battery.  Then I got my best helper (Nancy) to check them out for me.  Wonders will never cease. All lights worked. Tail, stop and turn signals all lit up  WHOOT, WHOOT.
Next I will install the seat belts.  Tail gate and small parts should be here Monday.  Then the doors.

Bed, Fenders and Wheels

My friend Bob came down and we took the bolts holding the bed out and put spacers in so the fuel door would close. Was quite a process as the bolts and nuts were hard to get too.  We also finished up putting the welting between the fenders and the bed. That was a hard project and glad to get it done. Couldn't have done it myself.
This morning I put the braces on the inside back of the back fenders. This realy stiffens them up. Then I adjusted the rear brakes. Next came the rear tires and wheels.  After that I was able to drop the rear end off the jack stands , maybe for the last time.
Next I have to finish up the wiring on the rear tail lights.  A job for tomorrow, now I'm going to go play some golf.

Rear Fenders on Welting to Adjust

Got both back fenders on and started adjusting the welting so it fits snug and straight. Got all the bolts in and had to get my best helper Nancy to help me.  Before we attacked the fender bolts and welting, I had her help me put in four main hold down bolts for the bed. The two front ones went easy. The back two set right up close the fuel tank and it was hard getting the nuts started. Finally got them tightened down and Nancy noticed my fuel door in the bed would not close.  After some head scratching, found out when I had pulled the bolts down it pulled the bed down just enough that the fuel door won't close.  Now we have to take those two hard bolts back out and put some spacers in to raise the bed a little.  We quit to head to Monticello for the Forth of July celebration with the kids.  Had much fun.  Now back to work.

New Wheels and tires on the front

Got the rear drums back from Lynn Perry. Got them painted and mounted them on the rear axles. Everything is straight this time.  Put a pre cleaning wax on the new wheels and then a final wax for protection.  Mounted the front wheels on the front axles and was trying to put the center caps on. All the small screws would only go in a couple of threads and then would tighten up. I ended up calling my son-in-law Quinn (who has the same wheels) and asked him if he had any trouble with his.  He had his applied at a garage and wasn't aware of any problems. He had me call the distributor for advice.  The distributor said there may be some polishing liquid still in the holes. There are 5 screw holes in each of the 4 rims and all looked good with a flash light. He suggested I use a 8-32 tap and tap all the holes out.  This I did and all screws went in fine. This just shows what quality control they have. Anyway, I do like the rims and the tires. I will put the rear ones on after I put the back fenders on.
Got the welting from Bob Peterson today so will start the process of putting the rear fenders on tomorrow. I will try NOT to scratch them.

New Wheels and Tires Mounted

Got the newly mounted tires and wheels back today. Brandon at Humburg Automotive in Fort Madison did a great job mounting and balancing the tires. They are an official Tirerack mounting and balancing garage. He applied the lead weights to the back of the rims and painted them black to blend in. He also put some chrome covers on the valve stems so they would look nicer. Great place, nice people. They go the extra mile.
I took the new and old brake drums to Lynn Perry and he first chucked up the old ones in a lathe. They were at least 1/4 inch out of round. He had never seen anything like it. I then had him chuck up the new ones to make sure they were true. They were. He will drill them for a ford pattern this weekend. should get them back by next week..
Next, I need the welting to put on the back fenders. Then I can put the wheels and tires on.

A Little Snag

Got most of the bed boards in and tightened down and the rear edge wasn't lining up very well. I was getting hot and tired and almost said that's good enough. My friend Bob came down about that time and said "That's not good enough.  Take all the bolts loose and align everything."   Well, with his help and guidance, I loosened all the bolts and we got it all straight. Sure glad I listened to him. Sure looks better now.
I was cleaning the dust off the rear brake hubs in preparation for mounting the wheels and tires after the rear fenders were applied, (tires arrived today). As I was cleaning the hubs, I noticed a wobble. I at first thought the axles were bent. (that would be very bad). I finally figured out the center of the hubs were welded in crooked (Chinese stuff).   After much research and a couple trips to auto parts stores I found out those same hubs were my only choice. Next alternative  would be to go to Disc brakes, which isn't all bad. I elected to buy two new hubs which so far seem to be okay. Tomorrow I will take them to Lynn Perry to have them drilled for my bolt pattern. I will also have him check the straightness of these.  I am glad I caught it now before the truck hits the road.  Another lesson learned.
I have some almost new Chinese hubs for sale if anyone is interested. Can be used as woks.
Tires get mounted on the rims this week   Man, it's hot. Gonna be 97 tomorrow.

Bed is back

The painted bed was delivered by Jeff late Monday night. With the help of Jeff's friend Cris and my friend Bob, we set the bed in place.   Sure turned out nice. Got it tied down last night and started putting in the floor boards. Also installed the fuel tank access door.  Doing early morning and late evening work now as it is baking during the day. Hit 97 degrees yesterday. My little fan couldn't keep me cool, so decided then on the shift change. Hope to have the bed completed this weekend.  My upholsterer should have the fender welting done soon so I can then put the rear fenders on.  Some small parts and the tailgate should be next. Too hot to paint this week so probably wont get that stuff until next week.  Then it's the doors after that.  Last will be the hood.  Time for a glass of ice water.

Bed Final Fit

Jeff showed up like clockwork at 9 AM this morning. He brought a friend (Cris), and I had Bob come down to help set the bed. Set in on the frame and made some decisions on the cut line for the two tone. Also decided to have a friend of Jeff's air brush the FORD emblem blue in the tailgate.  Everything fit very nice.  Should have it painted and back soon.  His plan is to have everything done by the first of July.  May or may not make that date but it would be nice if it was all done by then.
Still waiting on Goodyear to produce the "Eagle ll" tires I want.   Tirerack says next production should be some time around June 22.  We'll see.  Still have to get the front end aligned.
Back to the glove box.

Piddling away

Been waiting for Jeff my painter to get his corn and soybeans planted so he can get back on the truck.
Meanwhile, I have been piddling around on a few things. Got all the dash components in and I just have to finish the interior of the glove box. I also need to order a spring for the glove box door to hold it closed and a couple of small bumpers for the door to close against.   Also got a third tail light that I will mount inside the back window at the bottom of the glass.  Made a mount for it yesterday and will have Jeff paint it blue. I bought a dome light from Yogi's that has built in switches . Need to make a mounting box for that.  Started to mount the front bumper and found I need some more Stainless Steel bolts and nuts.
Jeff will bring the pickup bed back tomorrow for the final fitting before he paints it. We need to get the cut line between the blue and silver matching with the cab lines.  He then takes it back home and does the final paint on it.  Should have it back in a week or so. It is already primed and block sanded.
After that it's the last pieces, cab doors and the hood.  Getting close.

A Few Things

Finished putting four coats of Dupli-Color Bed Liner on the inside of the back fenders.  This stuff has small rubber particles suspended in the paint.  With these fat fenders you need some kind of protection against rocks being thrown against the underside of the fender and putting a little spider star in the paint on top. This may not be a cure all but should help. A little trick I learned from the "Car Guys".   Still haven't figured out how to run the air conditioning duct work yet.
I made two new rear fender brackets that connect the outside of the fender to the bed. This keeps the fender from flopping in the breeze.
Another problem rose it's head yesterday. Last time I started the engine, the goose neck on the intake manifold leaked antifreeze. That type of goose neck is notorious for being warped. I had removed it and flattened it by rubbing the flange part on a piece of sandpaper on a piece of glass. Then I applied some RV sealant and put the coolant back in the radiator. Yesterday I wanted to hear the engine run again and thought this was a good time to see if my fix worked.  Ran the engine up to 180 degrees ( I have a 180 degree thermostat installed), but the temperature kept climbing to 220 degrees when I shut it off.  The good news was, it did not leak.
While telling my friend Bob about it today, he said I just might have an air lock in it an to try it again before I tore it all apart.  I did just that and the gauge again climbed to 220 degrees. After I shut it off I checked the radiator and the bottom was warm and the top was cold. I loosened the radiator cap and got a burp of air out and all of the radiator turned hot. I started the engine again and now it runs a flat 180 degrees like it is supposed to.  Thanks Bob.

Let there be Light

Finished up the front end today except for the hood.  Got all the wiring finished for the parking/turn signals and the head lights.  Spent a while on my back on the concrete finishing the wiring. Tested the lights and all worked okay. Even the high and low beams.  Sure glad that part is done. Finished putting on the rest of the sheet metal above the grill.
Looks like I will have to go back under the dash and finish running the air ducts.
Then I will put the seat back in.  Will be waiting the bed shortly.

Front Sheet Metal and Wiring

Maui was a hoot. Great time with the kids and grandkids.
Back on the front end of the F1. Got all the Stainless Steel bolts, nuts and washers installed on the front fenders. Every thing lines up pretty good. I think the alignment on the upper and lower parts of the fenders turned out great. Jeff did a nice job massaging them.  Put in the lower piece that holds the fenders together at the bottom and lined all that up with the grill. Now I am in the process of wiring the parking lights/turn signals.  Should finish that tomorrow and then wire the head lights. Still have two more pieces of sheet metal to apply at the front top of the fenders after the head light wiring is complete.  The front end will then be done except for the hood. That will be the last item painted.  The rear box has been primed and block sanded. Should get painted soon.

Front Sheetmetal On

Bob Ertzinger and Tony Cetta came down yesterday and really helped me install the front sheet metal on the Ford.
I had painted the under side of the front fenders with a bed liner type of material by DuPont. This is to try to keep any rocks picked up by the tire treads from putting spider webs in the top paint. Hope it works.  We put the right upper and lower fender together first. Then we put the right running board on, which also attaches to the rear of the front fender.
Next we put the left top front fender on and then the grill was installed. Next the left lower fender went on and then the left running board.  Quite a lot for the day. We ran out of Stainless Steel 5/16 bolts so called it a day. I couldn't have done it with out those two guys.  Got more bolts and nuts today. Still have three smaller pieces to install on the very nose.  Need to finish up wiring the front head lights and parking lights first.
Gonna take a break for a week. Headed to Maui.  Life is good.

Another Good Day

Went down this morning and picked up the back fenders and the running boards Jeff had just finished painting.  Brought them home and then Bob helped me install the rear window and front windshield. Both went very smoothly and no broken glass. Will start installing the front fenders and grill this next week.  Won't get the bed painted until late April or May.  Still a lot of other stuff to do.
Time for a beer.

Runs like a sewing machine.

Got all the wiring stuffed in as well as I could an then installed the radio and speakers. It didn't work. Quit for the night and found this morning I had a blown 10 amp fuse. I must have hit a ground with the hot wire as I was hooking it up. Quick fix with a new 10 Amp fuse. Got an antenna in the mail for it today and works great.
Hooked a battery up and jacked up the rear end.  Had to put some gas in the carb to get it started. Ran fine and heated it up to 170 degrees. All gauges and lights and other stuff works okay. I pushed the brake in and put it in gear. This is the first time the transmission and rear end made movement. All seems well. I didn't run it through the gears to see if it shifted okay. Will wait till I get it all together to give it a test ride.  Next, the front sheet metal goes on.  Been a good day.

IT WORKS!

After talking to my Friday "Car Guys Group" I got some great wiring information.  Rollie  Kinneer showed me where and how the transmission safety switch was wired and Larry Gerdom explained all the rest of the "Mystery wires I didn't understand. Most of which I will not use. Some of it is for cruise control that I may hook up in the future. 
Today I wired in the transmission switch and hooked up my testing equipment after I put the gauge cluster in and hooked up three more ground wires. I was happy that everything worked except the horn and brake lights.  I found out the wires to the horn ring at the top of the column weren't hooked up. With that fixed, It worked. Next I found that one of the wires I put on the brake light switch wasn't shoved on far enough to make connection. Easy fix. I had my best helper Nancy come out and push on the brake pedal while I had the test meter hooked up to the rear wires. Hoot, Hoot, it worked.
Still nothing smoking so I might just be flat assed lucky.
I have three nuts and clips that hold the gauge cluster in to install, and then start bundling the wires up in the dash.  Looks like tomorrow I will be laying on my back.
Next, I will put a battery in and try to start it.  MOTHER OF PEARL. life is exciting.

Almost a Sparky

I have all the wire installed and now ready to put the gauges in. Bob came down and helped me do some testing. I hooked up my 12 volt battery charger to the battery wires (without the battery) and set it on 2 volts for testing.  Didn't want to smoke anything yet.  The head lights and dimmer work. The air conditioning fan works. The window wipers work. Tail lights and parking lights work. Power for the radio works, but not installed yet.  Can't get the turn signals to work yet. (head scratch).  I have some questions on some of the extra wires coming out of the S10 steering column. I don't think I need them, but will consult an expert. (Yes you should Norm).
 Got to get this sorted out before the rest of the sheet metal goes on. This has been the most challenging part of this build for me so far. So, what can you ask out of an old Plummer.
Boogie Til Ya Puke!

Steering Column in

I recovered from my birthday, so it's time to get back to work.  Installed the steering column yesterday and hooked up the bottom end to the power steering rack. Now I have to figure out all the wiring that hooks up to it. May have to down load a schematic of an S 10 steering column.  The weather is getting better and quite comfortable working in the garage right now. Got a call from my painter Jeff this morning. He is starting on the back fenders and the running boards today. He will do the box after that.  Time to hit it. Get er done.

A/C wiring done

Got all the A/C wiring installed and the drain hose in and clamped down to the frame. Have one ground wire to run and then put all the wires in some Power Cord. Got a few other wires run to the fuse block. Not too many more to run on the drivers side and then I can put the steering column in permanently. The cold is back so will have to wait a few days til it warms up again. Guess i'll work on the spinning wheels in my wood shop. It's always something.
The big diamond birthday tomorrow. I will be 75 years old tomorrow. Who da thunk I would last this long. Got too many projects yet to finish. Can't go just yet.

The weather is getting better

Finally got back in the garage after the last cold spell.
Been working on the Air Conditioning installation. Who ever said this install is easy, is kinda off their nut. Anyway, got the main Air/heat box installed under the dash. Got all the AC and Heater hoses run. Installed the control module on the dash. Now I have to finish the wiring and also install the drain hose.  Hopefully that completes the A/C.
I have to get back to the cowl vent and figure out why the gasket isn't fitting to well. May still have to bend the Handle that opens the vent for clearance.
Then on to the window wipers. Then comes the steering column and all it's wiring. This isn't going to get done over night, but I still am having fun.

A/C Hoses Crimped

Took the air conditioning hoses into Brozene this morning and got them crimped. The guy that did the crimping is very knowledgeable. He explained the difference between the old and new type hose material. He also explained that if there wasn't enough cooling that the low pressure hose off the compressor may need to be increased in size from 1/2 inch to 5/8 inch to give the low pressure side more volume. Will find that out after I first get the system charged. Note to self, (Don't forget.).

Getting some done in the cold

I actually have been out in the garage a few times this winter. I turn on the wall heater and crank up the two propane heaters and get the garage up to about 50 degrees. That's workable.
 I ran some of the wiring through power cord  on the drivers side, down through the frame and close to the exhaust pipe. I got some Cool It wrap from my friend Bob and wrapped the exhaust pipe in that area. This should protect the wiring now.
I also got the front fenders back from Jeff the painter. They turned out great. Not ready for installing them yet. Next he will paint the back fenders and the running boards.
Working on installing the cowl vent. The gasket doesn't want to fit just right. May have to get a thinner gasket for it.
Also put the Vintage Air unit under the dash. Still have to wire it.  Will take the hoses to Brozenes in Burlington tomorrow and get the ends crimped on.
Leaving for a Caribbean cruise on Friday. I think I'm ready for a break. Need some sand between my toes.

Chillin and Grillin

Still got my cold, but did fire up the heaters and got some work done on the F1 the last couple of days.
Got most of the cab floor covered with the Peel and Seal. Still need to go up the back wall.
Also got some more wires covered with powerbraid.
It is 21 degrees out now so decided I wouldn't be able to bring the heat up in the garage today enough to work comfortably.  Therefore I brought in the newly painted grill and installed the front stainless pieces and the parking turn signal lights. 
Looks like it's going to be a few days, or weeks, until the cold lets up, So will have to do some inside work.

New Year 2016

Well, It not only got cold, but we had a house sitting job in West Seattle just before Christmas. Took care of a nice dog (Mia) and a fish and gerbil. Lucked out and all lived. Unfortunately, I caught a cold while out there and brought it home. still trying to recover and also gave it to Nancy.
No work on the truck since last entry.
Today I did go down to the painter Jeff's place and picked up more painted parts. Most were the front end stuff like the grill etc. Jeff has the front fenders painted and still has to buff them out.
Tomorrow it is supposed to be in the forty's, so will crank up the heaters again and try to finish applying the Peal and Seal to the cab floor. Then it's back to the wiring. The steering column wiring has me a little confused, but will work through that. Lots left to do.